Menu: Production | Job Order...
Introduction
Sales coordinator usually will input the Sales Order (SO) based on the customer PO received. The stock products will be updated into the system as ordered qty.
How much of the materials/components required to meet the products ordered by customer? This question raised by the Material Planning department. Therefore, the Job Order takes place as the order to be input after Sales Order. It will planned the materials/components required based on the qty ordered from Sales Order. When products produce out, basically you have to transfer the Job Order to Stock Assembly to commit on the stock on hand.
IMPORTANT: It is required the Job Order module. For more information about price, please refer to our sales personal.
See below the sample flow chart:
Create New Job Order
CLICK on NEW button and SELECT the Customer.
| Sections | Explanation |
|---|---|
| Customer Info from SO | Basically, the customer and others information copy from SO. |
| Assembly Item Info (Header & Footer) | Assembly item transferred from SO. It will determine the BOM Components required and the assembly unit cost. |
| BOM Components Details | Total components quantity requirement to meet the total output. |
JO Transfer From SO
1. RIGHT CLICK on Job Order (Title).
2. CLICK on Transfer From Sales Order in the small menu.
Document Transfer (SO --> JO)
1. Pick the item from SO list.
2. INPUT X/F qty wish to transfer into JO.
3. CLICK OK button to proceed next.
Show Multilevel BOM in Flat Mode
1. This function ables to drill down to the flatten or deepest level of the BOM structure. For example, the CAR multilevel BOM structure.
| Level 0 | Level 1 | Level 2 | Level 3 |
|---|---|---|---|
| Car | Frame | Front Frame | Orange |
| Car | Frame | Front Frame | Screw |
| Car | Frame | Back Frame | Red Light |
| Car | Frame | Back Frame | Screw |
| Car | Wheel | Rim | |
| Car | Wheel | Tyres | |
| Car | Engine | Engine Block | Filter |
| Car | Engine | Engine Block | Screw |
| Car | Engine | Piston | Tube |
| Car | Engine | Piston | Cover |
| Car | Labour |
2. Before FLAT mode, the BOM components shown at LEVEL 1.
3. CLICK on Show Multilevel BOM in Flat Mode button. It will prompted a message. See below screenshot.
- PRESS NO to remain the BOM components at LEVEL 1.
- PRESS YES to flatten the multilevel BOM till LEVEL 3.
4. After FLAT mode, the BOM components will be shown at LEVEL 3.
BOM Tree Entry
1. This button enable to add/remove the components to the existing BOM structure.
2. Click the "BOM Tree Entry" button.
3. You can drill down all the BOM structure.
4. Tick the components in the tree you wish to insert into the Job Order/Stock Assembly/Disassembly.
5. Press OK to confirm.
| Button | Function |
|---|---|
| Add | To add new components at LEVEL 1 ONLY |
| Add Child | To add new child components start from LEVEL 2 onwards |
| Delete | To remove the components at all LEVEL 1, 2, 3, 4, ... |
JO Check on the Available Stock Balance
1. HIGHLIGHT on the component items and PRESS on F11 keyboard button (Available Stock Balance).
2. Below is component “FRAME” stock available balance,
Result for component “FRAME” item: SO Qty = 0.00 PO Qty = 0.00 JO Qty = -6.00 Qty (On Hand) = 0.00 Available Qty = -6.00
3. Below is component “WHEEL” stock available balance,
Result for component “WHEEL” item: SO Qty = -100.00 PO Qty = +35.00 JO Qty = -24.00 Qty (On Hand) = 0.00 Available Qty = -89.00
4. Below is component “ENGINE” stock available balance,
Result for component “ENGINE” item: SO Qty = 0.00 PO Qty = 0.00 JO Qty = -6.00 Qty (On Hand) = 0.00 Available Qty = -6.00
Save Job Order Document
1. CLICK on SAVE button.
Split to # Process
1. With this field, user able to assign number of processes/machines in one Job Order/Stock Item Assembly to produce same End Products using same range of BOM components.
2. For example, To make a cup of MILO KAO KAO, it needs - MILO Powder x 5 spoons - Sugar x 0.5 spoon - Water x 100ml
In order to make 100 cups of milo from one Job Order created, we need 10 persons to make it more efficient. Therefore, we have to input "Split to 10 process(s)", it means 10 persons processing. Job Order will be break the BOM components into 10 processes like below:
| No of process(s) | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | TOTAL |
|---|---|---|---|---|---|---|---|---|---|---|---|
| MILO Powder | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 500 spoons |
| Sugar | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 50 spoons |
| Water | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 10000 ml |
NOTE: Preview and select the standard report name "Job Order 2 with Multipler - 30 Columns (without cost)".